SIMULATION
Thermal simulation and flow simulation
Thermal and flow simulations by ENA GmbH – Maximize efficiency, improve processes
ENA GmbH is your competent partner for thermal and flow simulations, both in the static and transient range. With in-depth engineering experience and state-of-the-art simulation software, we support companies in the development, optimization, and validation of industrial furnaces, vacuum furnaces, continuous furnaces, and heat treatment plants.
Our transient and static thermal simulations provide precise data on temperature development, energy distribution and flow control – ideal for complex industrial processes with high demands on process reliability, energy efficiency and product quality.
Why thermal and flow simulations?
Through the targeted application of thermal and flow simulation, you gain in-depth insights into your thermal processes – even before a component is manufactured or a system is built. This reduces development times, avoids costly design errors, and enables targeted optimizations during operation.
Our simulation services cover, among other things, the following aspects:
Temperature distributions in components and furnace systems
Determination of hot spots and temperature gradients
Analysis of heating and cooling processes (transient)
Flow distribution of gases and liquids in complex geometries
Heat transfer coefficients for dimensioning heating elements or cooling zones
Your benefits from our thermal and fluid dynamic simulations:
✅ Technological process reliability
Through precise modeling and simulation of real operating conditions, critical process parameters can be identified and validated at an early stage.
✅ Accurate heating and cooling time calculations
Transient simulations can be used to optimize thermal cycle times – a crucial factor for energy savings and productivity.
✅ Loss analysis and energy savings
We identify heat losses and propose targeted measures to reduce waste heat and increase efficiency.
✅ Even temperature distribution
Our simulations ensure homogeneous heating of components in vacuum furnaces, industrial furnaces or continuous furnaces – essential for reproducible quality.
✅ Improved flow conditions
Through CFD analyses (Computational Fluid Dynamics), we optimize the flow of process gases or cooling media and thus improve heat transfer.
Expertise in transient simulation & flow simulation
Whether static or transient, our simulations offer solutions for a wide range of thermal challenges – from the design of individual heating zones to the control of complex temperature profiles and the design of efficient air and gas distribution systems.
Typical areas of application for our simulation projects are:
Vacuum heat treatment
Soldering and sintering processes
Inert gas processes
Thermal degreasing
Kiln applications
Indirect heating with circulating air
Get individual advice
Our experienced engineers accompany you from the initial concept to validated simulation and support you in the implementation of specific optimization measures. Thermal simulation and flow simulation are now indispensable tools for increasing the energy efficiency, product quality, and operational reliability of your plants.
📞 Contact us now and request simulation advice – for a precise and economical design of your industrial processes!
